By Frederick H. Abernathy, John T. Dunlop, Visit Amazon's Janice H. Hammond Page, search results, Learn about Author Central, Janice H. Hammond, , David Weil
The attire and cloth industries have consistently been on the mercy of quickly altering kinds and fickle shoppers who wish the newest designs whereas they're nonetheless in type. the end result for those companies, usually pressured to forecast revenues and order from providers with scant information regarding risky call for, is a historical past of inventory shortages, excessive inventories, and expensive markdowns. yet, because the authors clarify in A sew in Time, technological advances within the Eighties lead the way for a brand new thought in retailing--lean retailing.Pioneered by way of businesses like WAL-MART, lean retailing has reshaped the way in which that items are ordered, almost taking out delays from distribution middle to revenues rack via drawing on revenues info captured electronically on the checkout counter. Armed with up to date info approximately colours, sizes, kinds, and geographic revenues, clothing and cloth businesses now needs to be capable of reply speedily to real-time orders successfully in keeping with new methods to allotting item, forecasting, making plans, organizing construction, and handling provider relatives. A sew in Time exhibits that even within the face of burgeoning product proliferation, businesses that effectively adapt to the area of lean retailing can lessen stock threat, decrease charges, and bring up profitability whereas bettering their responsiveness to the ever-changing tastes of shoppers. in response to the luck of those practices within the clothing undefined, lean retailing practices are propagating via more and more client product industries.A richly targeted and resonant account, A sew in Time brilliantly captures either the historical past and way forward for the retail-apparel-textile channel and gives daring insights at the adjustments and demanding situations dealing with outlets and brands in all segments of our speedily altering financial system.
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Additional info for A Stitch in Time: Lean Retailing and the Transformation of Manufacturing--Lessons from the Apparel and Textile Industries
This generally involves modifications to improve the efficiency of the bundle system, using a variety of methods: "engineering" the assembly process to reduce direct labor requirements for each step, changing the incentive rate to encourage workers to increase their pace, or adopting new technologies to substitute for labor-intensive assembly steps. It is true that through ongoing refinement of apparel assembly processes American manufacturers have been able to achieve some continuous improvements in labor productivity.
The implications of these changes from a private and public policy perspective are enormous. Competing in the transformed retail-appareltextile channel now requires a set of management practices for both domestic and international sourcing. S. apparel-maker, for instance, may assemble basic men's khaki pants in average sizes in Mexico, taking advantage of low labor costs as well as Mexico's proximity to the maker's Texas distribution centers; at the same time, this company can choose to manufacture products with more variable demand, like khaki pants with narrow waists and long inseams, in the United States, providing fast turnaround for retailers and lower exposure to inventory risk.
33 Bear in mind, however, that this viability depends on manufacturers using information to plan and execute production in a more sophisticated manner than usual for this and other industries. Similar dynamics are cropping up in nonclothing areas as well. Grocery stores now stock a profusion of toothbrushes, Home Depot has shelves and shelves of different light bulbs, and Dell offers custom-configured personal computers. The growing presence of fashion-basic elements in myriad consumer products means that all retailers and suppliers may find new competitive opportunities using replenishment.